FEM 1.0 Code_Aster

FEM 1.0 Code_Aster – online finite element analysis

With this tool you analyse 3D parts from STEP files using the open-source solver Code_Aster. Meshing uses the same Gmsh/OpenCASCADE preprocessor as FEM CalculiX. Results include stresses, deformations and a report with robust evaluation (P95/P98 instead of maximum raw only).

What is FEM 1.0 Code_Aster used for?

Code_Aster is an established FEM package for linear statics, mechanics and further analyses. On Roltec the first version is a fast strength check: the same STEP file, the same adaptive tetrahedral mesh, linear static analysis.

Typical applications:

  • Strength calculation of machine parts
  • Stress and deformation analysis
  • Estimate of the safety factor versus Rp0.2
  • Comparison with FEM 1.5 CalculiX on the same geometry
  • Checking parts before manufacturing

How does the FEM calculation work?

  1. Upload a STEP file
  2. Set material, mesh size and load
  3. Gmsh generates an adaptive volume mesh and exports MED
  4. Code_Aster solves MECA_STATIQUE (linear statics)
  5. Evaluate von Mises stress and displacement
  6. Download report, VTU and optional STEP/MSH exports

Automatic boundary conditions

After the STEP upload you can click the support face and the loaded face directly in the 3D model. The support is fully fixed; the total force in newtons is applied on the selected loaded face as a surface load (MPa). If no valid selection is available, the tool automatically uses faces near Zmin and Zmax as a fallback. These boundary conditions are suitable for a quick demonstration check and do not replace an engineered support layout. The selected faces are listed in the result report.

Which results are reported?

  • Maximum displacement
  • von Mises stress: robust range P5–P95, P98 and maximum raw
  • Safety factor on P98 and on maximum raw
  • Note on possible local stress peaks at the fixture
  • graphical result plots and VTU for ParaView

Current limitations

  • Analysis type currently linear static only
  • Automatic boundary conditions only as fallback if no faces were selected
  • Current maximum file size is 50 MB per STEP file
  • Large or finely meshed models are coarsened automatically (element limit)
  • Solver runtime on the server is limited (approx. 180 s)
  • Results should be reviewed by a specialist before critical manufacturing decisions

Max. 50 MB. Supported: STEP, STP.

Analysis parameters

Adaptive mesh: finer elements about 1/6 of the specified size.

Total force. Distributed on the loaded face as force/area (MPa).

Automatic boundary conditions V1: bottom face fixed, load on top face. The assignment appears in the report.

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