Sawing machines
Automatic sawing machines are industrial systems used for cutting and separating metal workpieces with high precision and efficiency. They are available in various configurations—such as circular saws and cut-off machines—and are essential for modern manufacturing processes.
These machines enable clean, accurate cuts, reducing manual effort, increasing productivity, and ensuring consistent quality in serial production.
Role in Industrial Manufacturing
Sawing machines are a key component in metal processing and production workflows.
Key Functions
- Precise cutting of bars, tubes, and profiles
- High repeatability in serial production
- Reduction of manual handling and labor costs
- Integration into automated production lines
Their efficiency and reliability make them indispensable in high-volume industrial environments.
Technical Features and Advantages
Modern automatic sawing machines are equipped with advanced systems to improve performance, safety, and durability.
Core Features
- High-precision cutting mechanisms
- Automated feed and positioning systems
- Integrated cooling and lubrication systems
- Dust and chip extraction for clean operation
- Robust machine construction for continuous use
Key Benefits
- Increased productivity and throughput
- Reduced tool wear and extended machine life
- Improved operator safety
- Consistent cutting quality
Applications
Automatic sawing machines are widely used across multiple industries.
Typical Sectors
- Metalworking and fabrication
- Mechanical engineering
- Automotive industry
- Steel and profile processing
Reference Projects
Numerous engineering projects have been successfully realized in the field of automatic metal sawing machines.
Machine Development and Prototypes
- Automatic circular saw with new gearbox and sorting system (Thyssenkrupp Ferroglobus)
- Automatic circular saw prototype KSA6-LS
- SFM automatic cut-off machine with new clamping system
System Optimization and Integration
- Automatic circular saw TA90 with SMR magazine
- Automatic circular saw TA90NCS-1000 with SMR4 magazine and picking table
- Automatic circular saw with new sorting system (Becker Fertigungstechnik)
Component and System Development
- Hydraulic and pneumatic system TA90H (Wera)
- Pneumatic system TA90-NCS (Beckmann)
- Development of special clamping jaws for lead steel
Engineering Competence
Our projects are based on extensive experience in the design and optimization of precision machinery.
Core Competencies
- Design and further development of precision sawing machines
- Development of customer-specific peripheral systems
- 3D CAD design (SolidWorks, AutoCAD)
Technical Engineering
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Design, calculation, and modeling of:
- Drive systems and linear axes
- Mechanical components
- Pneumatic and hydraulic systems
- Control systems and PLC integration
Documentation and Implementation
- Creation of production-ready drawings and BOMs
- Development of technical schematics
- Technical coordination with production, assembly, and suppliers
- Support for quality assurance and procurement
Your Benefits
Working with Roltec in sawing machine engineering ensures measurable improvements.
Key Benefits
- High-precision and reliable cutting solutions
- Increased machine efficiency and productivity
- Optimized automation and material handling
- Reduced downtime and maintenance requirements
- Tailored solutions for specific production needs
Conclusion
Automatic sawing machines are essential for efficient and precise metal processing. With strong engineering expertise and a focus on innovation, we deliver high-performance, reliable, and customized sawing solutions for industrial applications.
